UAV Propulsion System

Engine and fan.

The engine and fan were selected in a compromise between power and cost.  The O.S. .91 fan engine was chosen because of our experience with O.S. engines and a recommendation from a user.  The engine uses a tuned pipe for exhaust.  The fan chosen was a 6", 8-blade Hurricane custom unit.  The fan has a machined aluminum engine mount and hub.  The blades are of carbon/composite construction.  In the UAV the engine/fan function in the tractor configuration, with the pipe sticking out behind.

The engine and fan were mounted in the Kevlar joiner just aft of the wing.  The stiffness of the Kevlar coupler allowed the blade to shroud clearance to be very small.

To supply the fan with air, two large intake ducts were built into the top and bottom of the fuselage.  The duct configuration chosen was believed to offer the large supply of air needed by the fan even in side slip and at high alpha.  The tail pipe size was selected based on recommendations from the fan manufacturer.

Starting the engine (note ear protection, safety glasses).

To start the engine, a model engine starter was used with a homemade belt.  A plywood piece slipped over the fan hub to keep the belt out.  A dowel was used to keep the belt from getting sucked in.  Because stuff like belts and plywood tended to come flying out of there, the crew wore safety glasses.  Anyone involved with starting the engine had to wear ear protection because the sound was quite loud.

The propulsion system worked well.  It put out about 11 or 12 lbs of thrust, which was good enough for the task at hand.

 


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